Joint project: OLIVIA – High-performance, cost-effective IBC solar cells for future PV production in Germany

The ISFH subproject of the OLIVIA project develops new manufacturing processes for the IBC2 (=POLO
IBC) cell. This includes in particular the structuring of the n-poly-Si emitter by means of a direct local
PECVD poly-Si deposition through a glass shadow mask. This novel and very lean process will be
developed to production readiness in the ISFH subproject of the OLIVIA project by automating the loading
of the glass masks into the PECVD system using a robot from Jonas&Redmann rather than manually. In
the OLIVIA project, RENA is developing a novel alkaline single-sided texture that textures only the front
side of the solar cell, leaving the back side largely planar. ISFH is evaluating the new single-sided texture
for the IBC2 solar cell. If successful, this would make the wet chemical polishing of the backside obsolete,
further reducing the manufacturing cost of the IBC2 solar cell. In addition, ISFH is developing a new
measurement chuck with contact needles for precise contacting and IV measurement of the IBC2 cell. ISFH
integrates all new manufacturing techniques into an optimized IBC2 process, which is expected to achieve
an efficiency above 24.5%, a process yield above 95% and competitive manufacturing costs below 4.5
UScent/Wp by the end of the project.
The IBC2 cell technology to be developed in OLIVIA is designed in particular for the reestablishment of PV
production in Germany, as it promises significant competitive advantages over the previous cell
technologies PERC+, TOPCon, and HJT. Due to the planned strong expansion of PV modules in Germany
and the EU and, on the other hand, persistent supply difficulties from Asia in combination with strongly
increased module prices, the interest in a domestic production has strongly increased.